Engineering
Excellence.
Locally rooted. Globally scalable.
Your system partner for wiring harness production and test & automation systems — with in-house manufacturing in Munich and global production capacity.
Decades of Expertise.
Global Strength.
Seasoned engineers and industry specialists with decades of hands-on experience in automotive, aerospace and industrial automation — based in Munich, close to our customers and deeply rooted in German engineering culture.
In Munich we manufacture prototypes, one-off parts and small series quickly and flexibly in-house. For large-scale production we draw on the scalable manufacturing capacities of Kusalava International Ltd. — delivering projects of any size from a single source, from prototype to mass production.
Schedule a Meeting →Munich Location
Direct access to OEMs and Tier-1 suppliers in the heart of the German automotive industry.
Global Group
As part of Kusalava International Ltd., our customers benefit from worldwide manufacturing capacities across three continents.
Automotive Quality
Our processes adhere to the highest quality standards of the automotive and aerospace industries.
Experienced Team
Our Munich team consists of industry veterans with decades of experience in automotive, aerospace and automation — proven expertise, not a fresh start.
Three core areas.
One partner.
We cover the entire value chain — from development through manufacturing to quality assurance. Everything from a single source, tailored to your needs.
Wiring Harness Production
From Concept to Series ProductionWe develop and manufacture electrical wiring harnesses for Automotive, Defence, Aerospace and Industrial applications — to the highest quality and safety standards.
- Wiring harness development (KBL, VEC, KOBL)
- Schematic, BOM, manufacturing documentation
- Prototype, small series and mass production
- LV 214 / LV 215 / USCAR compliance
- IATF 16949 quality processes
- Crimping, assembly & installation
Test Bench Systems
Making Quality MeasurableCustom test systems for electrical and electronic systems — from end-of-line testing to complex HIL systems for functional validation.
- Electrical wiring harness test systems (EOL)
- Continuity, short-circuit & HV testing
- Hardware-in-the-Loop (HIL) systems
- Custom test software development
- Automated test sequences & reporting
- Integration into existing test environments
Automation Systems
Efficiency Through Intelligent ProcessesComprehensive automation solutions for production and manufacturing — from PLC programming to fully integrated Industry 4.0 environments.
- PLC programming (Siemens, Beckhoff, Allen-Bradley)
- Robot integration & programming
- SCADA, HMI and MES connectivity
- Production line engineering
- Industry 4.0 & IIoT integration
- Process optimization and digital factory
Cross-industry.
Precision for every sector.
Our expertise is widely applicable. Whether global OEM, defence company or innovative mid-market player — we deliver the right solution.
Automotive
Wiring harnesses, test systems and automation for vehicle development and production. Direct collaboration with OEMs and Tier-1 suppliers.
Agricultural & Special Machinery
Wiring systems, test solutions and automation for agricultural machinery, construction vehicles and custom special machines.
Defence
Highly reliable interconnect systems for military vehicles, command and reconnaissance systems. Robust solutions for the harshest environments.
Aerospace
Cable assembly and test technology to DO-160 and DO-254 standards. Quality solutions for avionics, cabin wiring and ground equipment.
Industry
Automation and electrical wiring for production systems, test equipment and special machines in manufacturing and process industries.
Healthcare
Precision cable assembly and test systems for medical devices and diagnostic equipment — reliable, traceable and standards-compliant.
Three Continents.
One Group.
Europe, North America and Asia — as one group we unite seven locations across three continents, right where our customers are.
Our Munich site combines engineering, project coordination and in-house manufacturing. Prototypes, one-off parts and small series are produced directly on site — fast, flexible and in close coordination with our customers at the heart of Europe.
- In-house manufacturing in Munich: prototypes, one-off parts & small series
- Short communication channels and fast response times
- Personal support from experienced engineers on site
- Deep understanding of European standards and requirements
- Close integration into customer processes and development cycles
- Direct access to the automotive network in Munich and Bavaria
From our headquarters in Houston, we serve the North American automotive and industrial market — as a direct partner for OEMs and Tier-1 suppliers across the Americas.
- Direct access to the North American automotive market
- Engineering and sales support on-site
- Familiarity with American standards (USCAR)
- Fast response times for US-based customers
- Bridge between European and American requirements
Kusalava International Ltd. in Vijayawada is the origin and foundation of the entire group — with decades of manufacturing experience and scalable production capacities.
- Mass production at competitive conditions
- IATF 16949 certified quality processes
- Decades of manufacturing experience
- Flexible capacity scaling without investment risk
- Global supply chain and material sourcing
Four Manufacturing Units in India
Four plants of Kusalava International Ltd. form the manufacturing backbone of the group — from foundry and machining to assembly.
Unit I
Headquarters and primary plant — foundry, machining and assembly under one roof.
Unit II
Dedicated casting and machining capacity supporting OE and aftermarket programs.
Unit III
Northern India plant (commissioned 2006), close to the Pantnagar OEM cluster.
Unit IV
Coastal plant (commissioned 2007), ISO 14001 certified since 2009.
Ready for your next step?
Contact us — we advise you without obligation and free of charge.
Get in Touch NowSix Decades.
One Journey.
From a foundry in Vijayawada to a global engine component partner — the milestones of the Kusalava Group.
- 1964
Kusalava Group founded
Established in Vijayawada — over 850 Cr turnover (2023).
- 1969
Entering the automotive world
Entered the world of FIAT car dealerships.
- 1974
Foundry established
Four factories to manufacture cylinder liners.
- 1996
Kusalava International Inc, USA
US entity established.
- 1998
Partnership with Hyundai
4-wheeler dealerships established with Hyundai.
- 2020
Quantum Energy Limited
EV two-wheeler manufacturing.
- 2025
Wiring Harness Division
Kusalava International Limited — new wiring harness division.
- 2026
Kusalava International GmbH
European entity founded in Munich.
Let's talk.
Your direct line to our experts — we look forward to your inquiry.
We are happy to arrange a meeting — in person, by video or phone. Our team is here for you.